- Reduce maintenance cost, by extending lifetime of bearings, pumps, etc.
- Extend lubrication oil lifetime with a factor 3-4
- Maintain high process stability and output
- Reduce risk of unplanned breakdowns and maintenance
Cement plants are complex production plants in rough environments, and reliable equipment is the key to maintaining a high output. A wide range of sub-systems like crushers, mills and the rotary kiln have to run constantly and be free from unnecessary production stops. Due to the high temperature and high amount of dust in the environment, it is critical to remove all oxidation residues and to keep the oil clean and dry.
Cement Industry General Brochure
System: Rotary Kiln trunion bearing lubrication
Oil: 80L ISO 1000
ISO Prior to CJC®: uncountable
ISO After CJC®: 18/16/13
System: Main Gearbox of cement mill
Oil: 2000L ISO VG 320
ISO Prior to CJC®: 25/22/16
ISO After CJC®: 17/15/11
System: Cement Mill, Trunnion bearings, fixed & floating
Oil: 700L Mobil Gear 600 XP 320
ISO Prior to CJC®: 24/20/18
ISO After CJC®: 14/13/8
System: Cement Mill, Vertical Raw Mill#4, Hydraulic System 1&2
Oil: 2x 1,680L ISO VG 68
ISO Prior to CJC®: 19/17/14
ISO After CJC®: 16/14/11
System: Crusher Lube Tanks, Gearbox Primary & Secondary, Gyratory Crusher.
Oil: 2000L ISO 150
ISO Prior to CJC®: 25/25/21
ISO After CJC®: 15/13/10
System: FLS Gear-TD1500, Gear with torsion shaft for rotating cement oven.
Oil: 370L Mobil Gear Oil
ISO Prior to CJC®: 20/20/18
ISO After CJC®: 13/12/8
System: Finishing Grinding Mill No. 1 Gearbox
Oil: 2,400L ISO VG 320
Iron count Prior to CJC®: 160
Iron count After CJC®: 20
CJC® Fine Filters are offline oil filtration solutions with integrated circulating pumps for off-line installation. The filters are recognized around the world as highly efficient purification systems for applications involving hydraulic oil, lubrication oil, gear oil, quenching oil, phosphate esters and more.
CJC® Fine Filters are ideal for controlling oil contamination levels for particles, water and degradation products (oxidation resin/sludge, varnish).
CJC® Filter Separators are offline oil filtration solutions / oil separators, combining fine filtration with water separation all in one unit, with an integrated circulating pump. They are designed for use in applications containing hydraulic oil, diesel fuel, lubrication oil, etc., in which water ingress is a constant or recurrent problem.
CJC® Filter Separators remove water by coalescence and at the same time minimize oil contamination levels of particles and oil degradation products (oxidation resin/sludge, varnish).