Benefits of installing CJC® Filtration
- Avoid shutdowns and increase production output
- Extend mill lube and hydraulic oil lifetime with a factor 3-4
- Reduce spare parts consumption by up to 60%
- Protect your investment
- Reduce risk of unplanned breakdowns, repairs and maintenance and get peace of mind
Mining companies who have installed CJC® Oil Filters on their mills have saved 50% in maintenance costs due to longer lifetime of equipment and critical parts!
The fine dust and particles from the milling operations render the mills subject to severe wear. Even though the mills are tough pieces of equipment, the thickness in the oil film between the moving critical parts in the lubricating system has roughly the same size as 90% of the particles generated by the operation. This causes excessive wear, and it is common to see oil changes every 3 to 4 months and major gearbox overhauls every 9 to 12 months. It is correct that you need to keep your system clean to avoid unforeseen breakdowns and/or excessive wear, but changing the oil every 3 to 4 months is not the only way to do this. In fact, you can keep the oil clean and the system in a better condition by using CJC® Oil filters than you can by changing the oil regularly. This also leads to critical components exceeding double the lifetime than what you normally see.
System: Ball Mill SAG, Main lubricating system
Oil: 6000L ISO VG 150
ISO Prior to CJC®: 27/27/25
ISO After CJC®: 24/21/13
HDU Fine Filter
Desorber
CJC® Fine Filters are offline oil filtration solutions with integrated circulating pumps for off-line installation. The filters are recognized around the world as highly efficient purification systems for applications involving hydraulic oil, lubrication oil, gear oil, quenching oil, phosphate esters and more.
CJC® Fine Filters are ideal for controlling oil contamination levels for particles, water and degradation products (oxidation resin/sludge, varnish).
CJC® Desorbers are patented products designed to remove water from oil types which either bind and emulsify water or are high viscosity oil (up to ISO VG 1000). CJC® Desorbers are ideal for use in applications in which water ingress is a continuous and significant problem, whether for lubrication oil, gear oil or hydraulic oil.
CJC® Desorbers heat oil slightly before it meets a counter flow of cool air in the desorber housing. Air heated by the oil expands, drawing water from the oil. The subsequent air-cooling condenses the water and the dry air is re-used for removing water from incoming oil.